Automated storage and retrieval systems (AS/RS) can benefit your warehouse in many ways, from improved storage efficiency to faster processing times.
Automated storage and retrieval systems (AS/RS) are powerful tools in modern warehousing. These sophisticated systems combine robotics, software, and storage equipment to automatically place and retrieve items from designated storage locations. As e-commerce continues to grow and supply chain demands intensify, more warehouse managers are integrating AS/RS systems into their operations. Learn the key benefits of this upgrade for your operations below.
Enhanced Storage Efficiency
AS/RS systems maximize vertical space utilization by storing items in high-density configurations that would otherwise be impossible for people to safely access. These systems can reach heights of 100 feet or more. Also, AS/RS systems typically feature narrow aisles that can increase storage capacity by 25–50 percent more than traditional warehouse layouts. Moreover, because these systems are automated, you don’t need to establish wide aisles to accommodate forklifts and manual picking equipment. This space optimization allows you to store more inventory in the same footprint or achieve the same storage capacity in a smaller facility.
Improved Accuracy
Human error in inventory management is common and frequently costly if it causes problems like incorrect shipments. AS/RS systems virtually eliminate picking errors through precise positioning and automated tracking. With barcode scanning, RFID technology, and warehouse management software, these systems store and retrieve the right items every time.
Reduced Labor Costs
Labor is one of the most expensive operational costs for warehouses. Though automated systems don’t and shouldn’t replace the need for a human crew, they can reduce dependency on manual labor for storage and retrieval tasks. This means you could hire fewer team members without sacrificing the efficiency of your operations. Moreover, the change is good for employees, who can spend their shifts doing more meaningful work instead of menial picking and sorting tasks.
While the initial investment in an AS/RS system is substantial, many facilities see a return on investment within two to three years through reduced labor costs and increased operational efficiency.
Faster Processing Times
Speed is critical in modern warehousing, especially for facilities supporting same-day or next-day delivery promises. AS/RS systems operate continuously without breaks, fatigue, or safety concerns that affect people. These systems can process hundreds of storage and retrieval transactions per hour, significantly reducing order fulfillment times.
Plus, you can easily integrate AS/RS with existing warehouse systems to create seamless workflows that automatically trigger storage and retrieval operations based on real-time demand. This integration ensures that inventory moves efficiently through the facility with many fewer delays.
Now that you know about the benefits of AS/RS systems in warehouses, you can decide if one is right for your facility. If you have the immediate budget for such technology and expect plenty of future growth, then the upgrade could be the right move.
